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Micro-lens Assembly Case Study

Project :-  Shrink a 40-component prototype into a wearable, disposable assembly without sacrificing quality.

Challenge : Rethink an unbuildable micro lens assembly prototype for manufacturability.

Prototype was unbuildable for scale
Power budget was unfeasible for intended use
Design was uncompliant for FCC requirements

Answer: Take a multi-discipline approach to minimize performance tradeoffs.

Identified new vendors and sourced new materials
Combined optical and electrical expertise to design a better circuit
Re-engineered the assembly for manufacturability and scale

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