Manufacturing & Supply Chain

Production you can trust, supply chains you can rely on.

We combine deep manufacturing expertise with proactive supply chain management to de-risk your program at every stage. With secure sourcing, controlled processes, and responsive operations, we keep your production stable, compliant, and ready to scale.

20+ Million

Insert molded needles
each year

250+ Million

Components and assemblies each year

450K ft2

Manufacturing space across 6 global facilities

Scaled Medical Manufacturing

Manufacturing to meet market demands.

Our state-of-the-art manufacturing facilities provide high-volume efficiency through advanced automation, with the flexibility to scale and adapt. We utilize production techniques that reduce waste, elevate quality, and continuously seek efficiencies throughout the process.

Capital Systems Manufacturing

Capital Systems Manufacturing

We manufacture complete medical device systems, delivering fully integrated, production-ready solutions from concept to commercial scale.

Custom EM Sensors & Assemblies

Custom electromagnetic sensor designs to address EM performance and size requirements meet induction, resistance, sensitivity, and localization goals while seamlessly integrating within interventional devices.

Microelectronics

Microelectronic assembly and circuit design, incorporating ultra-fine pitch circuits with components down to 0.01005 in., improve performance, reduce cost, and scale efficiently.

Microcatheters & Access Sheaths

Precision-engineered microcatheters and access sheaths designed for enhanced navigation, trackability, and compatibility with interventional devices improves procedural efficiency, ensures patient safety, and supports next-gen minimally invasive medical treatments.

Learn more about how Forj Medical can scale your next project

Vertically Integrated Processes

Overcoming supply challenges, deadline demands, and quality risks.

With design, development, sourcing, and manufacturing operating inside one integrated CDMO ecosystem, teams gain the alignment, transparency, and control needed to manage complexity and deliver high‑performance devices with confidence.

Precision Molding

Fully automated high-volume capabilities, best-in-class needle and insert molding capabilities reduce production costs, avoid costly setbacks, improve part quality, and accelerate time to market.

PCBAs

Our in-house PCBA manufacturing line features an end-to-end, fully automated production line and a suite of secondary options that includes quality inspection and functional testing.

Cables

Cable assembly capabilities include flexible secondary processing, automated crimping processes, and flexible volumes from small DBRs to full production.

Polymer & Metal 3D Printing

High-precision additive manufacturing for both polymer and metal components accelerates development timelines, reduces material waste, and enables design for intricate medical device components.

Supply Chain Optimization

Driving manufacturability with strategic supply chain strategies.

Supply chain risk isn’t something we react to, it’s something we plan for. By integrating supply chain strategy from day one, we anticipate obstacles, secure quality materials, and maintain full visibility and control, ensuring reliable, efficient execution without disruption.

  • Unified supply chain management built to anticipate obstacles before they arise
  • Deep network of trusted suppliers, distributors, and logistics partnerships that reduces risk and ensures quality
  • Visibility into supply and delivery status via our project management platform
  • End-to-end control for reliability and efficiency

Expansive Service & Operational Quality

Flexible and customizable service.

From start to finish, we keep your projects moving with precision and care. Our partners choose us for operational excellence, expert guidance, and a level of service that makes working together genuinely seamless.

International Footprint

Global presence, nearshoring efficiency with facilities in the U.S., Asia, and Costa Rica.

Cleanrooms

We manufacture complete medical devices in ISO-certified cleanrooms that conform to regulatory standards, uphold the highest quality, and deliver precise results.

Automation

We design and integrate custom automation into our processes, and the workflow reduces assembly steps, speeds up timelines, and lowers costs for efficient market entry.

Finished Device Packaging

Engineered for accuracy, throughput, and scale. Automated inspection, secure logistics, and flexible capacity support efficient production flow.

Forj Medical Case Studies

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